Polycarbonate

Polycarbonate; Selected ideal for modern coatings

Polycarbonate as one of the advanced building materials is a popular option for transparent, resistant and insulating coatings in construction and industrial projects. This material, with its unique properties, such as impact resistance, high transparency and flexibility, is a suitable selection for diverse applications in different conditions of climate. For more information and advice on buying a variety of polycarbonates, contact with Borj Pooshesh Apadana Co

single_wall polycarbonate

solid polycarbonate

corrugated polycarbonate

multi_wall polycarbonate

Trapezoidal polycarbonate

Sinusoidal polycarbonat

Hallosite polycarbonate

Corrugated polycarbonate

Single-wall polycarbonate:

Polycarbonate is a widely utilized material in various industries today, often incorporated into products without being immediately recognizable. Polycarbonate is a widely utilized material, present in numerous applications across different industries. It is “amorphous.” It is utilized in a wide range of applications, including eyewear, medical devices, automotive components, lighting fixtures, DVDs, Blu-ray discs, and more. It can be described as a naturally transparent, amorphous thermoplastic. One of its key advantages is its exceptional light transmission capabilities, similar to glass, while also offering

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Features of polycarbonate

High resistance to impact and scratching

Exceptional durability against stretching and bending

Provides thermal insulation and enhances energy efficiency

Self-extinguishing and non-flammable properties

Strong resistance to UV radiation and various environmental conditions

Corrugated polycarbonate (used in combination with roofing sandwich panels and roofing profile sheets)

Polycarbonate is the most durable transparent material, making it an ideal alternative to glass in various building applications. Corrugated polycarbonate, when used in conjunction with roofing profile sheets, is an excellent solution for applications such as industrial shed roofs, factories, and other industrial facilities. It is available in three variants: frosted color, transparent, and wood pattern, with lengths customized to meet customer specifications. The trapezoidal design is perfectly compatible with roof panels and sandwich panels, ensuring seamless integration without issues related to waterproofing or overlapping. The polycarbonate used in roofing not only blocks UV rays and sunlight but also serves as an effective heat insulator. Furthermore, it ensures uniform light distribution, which not only enhances lighting but also contributes to energy savings. Polycarbonate possesses anti-inflammatory properties, offering excellent resistance to flames and limiting heat transmission, with a reduction of up to 120°C. This product is available in thicknesses of 2 mm and 2.5 mm.

پلی کربنات کروگیت شده (همگام با ساندویچ پانل سقفی و ورق طرح سقفی)

اطلاعات پلی کربنات کروگیت شده

Applications of corrugated polycarbonate (used in combination with roofing sandwich panels and roofing profile sheets)

Lighting for conference halls

Indoor and outdoor stadiums

Lighting for industrial and factory halls

Lighting for warehouses

Roofing for shopping centers and malls

Greenhouses

Swimming pools

Ensure that the grooves within the sheet are thoroughly cleared of any foreign debris or fine particles
It is essential to avoid using nails for the installation of polycarbonate sheets; their use is strictly prohibited for this type of material
The screws used must be sufficiently strong to prevent leakage while allowing adequate space for the expansion of the polycarbonate sheets
The screws should be tightened sufficiently to avoid any undue tension or localized distortion of the sheets
When tightening the screws, the tool used should maintain a firm grip on the screw to prevent slippage
The UV protective film should be removed following the installation process
The side with the UV protective film should be installed facing outward
The hole created in the sheet should be 3 mm larger than the diameter of the screw
The radius of the curve should be 175 times the thickness of the sheet, and it should be installed with a width-to-length ratio of 1:2
It is essential to avoid stepping on the polycarbonate sheets during installation and to adhere to all relevant safety protocols throughout the process
Corrugated polycarbonate sheets offer excellent impact resistance. However, when used for covering sports halls, it is recommended to install an additional protective layer, such as a metal mesh or triangular triple-walled polycarbonate sheets with a thickness of 10-12 mm, beneath the polycarbonate sheets

Installation of corrugated polycarbonate (used in combination with roofing sandwich panels and roofing profile sheets)

• Support structure (framework):

Metal: Hollow square section ranging from 44 to 48, or T-shaped, Z-shaped, or IPE profiles

Guidelines for cutting polycarbonate sheets:

Polycarbonate sheets can be precisely cut to the required dimensions using a handsaw or a vertical bandsaw fitted with a fine-toothed blade (5 teeth per centimeter).

Longitudinal overlap:

The longitudinal overlap of the sheets should be positioned directly over the structural beams. (a minimum of 15 cm)

Transverse overlap:

The transverse overlap should be oriented against the prevailing wind direction in the installation area.

Guidelines for fastening polycarbonate sheets:

The minimum allowable distance from the sheet edge to the first fastening point must be no less than 5 cm. All perforations must be accurately executed using an electric drill. It is crucial to use a high-quality, sharp drill bit, ensuring that the hole diameter is consistently 4 mm larger than the diameter of the screw

For wall installations, screw holes should be positioned within the crest of the corrugation

For roof installations, screw holes should be placed on the peak of the corrugation.

To ensure optimal performance of the washers, the areas surrounding and inside the screw holes must be thoroughly cleaned and free from dust, debris, and any residual particles.

٭ Solid polycarbonate (2.05×3.05)

Solid polycarbonate panels (integral) are exceptionally durable and impact-resistant, while being lightweight, weighing only half as much as glass panels. Solid polycarbonate panels offer excellent light transmission, providing transparency comparable to that of glass. These clear, flat plastic panels are highly resistant to environmental exposure and designed for long-term outdoor durability, maintaining their transparency without yellowing over time.

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Key characteristics of solid polycarbonate panels:

Virtually unbreakable

High light transmission

250 times stronger than glass

Weighs only half as much as glass

Outstanding fire resistance with non-flammable properties

Suitable for both indoor and outdoor applications

Fully recyclable

Reliable performance and efficiency in extreme hot and cold conditions etc.

Applications of solid polycarbonate sheets

Decking railings

Interior doors and cabinet panels

Workstation and furniture panels

Glass replacement for windows

Basketball backboards

Cladding for buildings and industrial facilities

Sound barriers for highways and railways

Greenhouse and winter garden walls

Industrial shed walls, impact-resistant protective panels, and skylights

Security showcases for stores, banks, and museums

Lighting fixtures and advertising panels etc.

Price of various types of single-wall polycarbonate

You can place orders for various types of single-wall polycarbonate, and Borjpooshesh Apadana Manufacturing and Engineering Company is pleased to provide you with the highest quality materials available. Additionally, for product inquiries and inventory checks, you can contact our sales team to receive expert guidance on both technical specifications and pricing.

Multi-wall polycarbonate:

Unlike other glass-like materials with similar applications, multi-wall polycarbonate sheets are virtually unbreakable and offer 60% greater thermal insulation compared to glass. The lightweight nature, durability, strength, and ease of installation of multi-wall polycarbonate sheets make them an ideal alternative to glass, especially for outdoor applications. Polycarbonate sheets feature one of the most comprehensive thermoplastic structures available. An advanced extruded protective coating ensures maximum durability against prolonged exposure to intense sunlight. Its multi-wall structure enhances resistance to environmental factors while offering superior thermal stability and performance under fluctuating temperatures.Multi-wall polycarbonate sheets are environmentally sustainable, offering energy-efficient performance while ensuring high light transmission. Multi-wall polycarbonate sheets are highly versatile and widely used in various applications, including sports arenas, recreational facilities, airports, exhibition centers, automotive showrooms, hotels, commercial complexes, and public infrastructure.

arenas, recreational facilities, airports, exhibition centers, automotive showrooms, hotels, commercial complexes, and public infrastructure.

Corrugated polycarbonate (integrated with insulated roofing panels):

12 mm and 16 mm triple-wall polycarbonate – Arco Plus 1000:

The ArcoPlus 1000 system is a pre-engineered corrugated panel featuring a three-wall polycarbonate structure produced through lateral extrusion. With a 12 mm thickness, it ensures seamless longitudinal overlap with its side sections, enabling continuous roof coverage and skylight integration. Additionally, it is UV-protected, making it ideal for roofing applications and lightweight wall enclosures. To account for the thermal expansion properties of polycarbonate and to prevent stress-induced cracking, the recommended maximum panel length should not exceed 5000 mm.

پلی کربنات 3 جداره 12 mm و 16 mm – Arco Plus 1000

Production standards
Thickness	12 mm
Profile height	80 mm
Structure	Three-wall
Effective length	990 mm
Available color	Transparent

Technical specifications
Thermal insulation level	2.7 W/m2K
Soundproofing capacity	16 dB
Coefficient of linear thermal expansion	0.065 mm/m°C
Temperature range	-40°C / +120°C
UV protection	Coextrusion
Reaction to fire EN 13501-1	EuroClass Bs1d0
Resistance to sudden impact	1.200 Joule

Key Features

High load-bearing capacity

Longitudinal interlocking

Transverse interlocking

Thermally welded panel

Light transmission

UV and hail resistance

Applications:

Vertical windows
Skylight roofing systems

Installation accessories:

The ArcoPlus 1000 system is an ideal solution for constructing thin walls and semi-transparent roofing systems.

This system is equipped with a wide range of accessories, making it suitable for a variety of applications.

In addition to groove fastening components, this system features a tongue-and-groove sealing mechanism, a flat interlocking strap for structural reinforcement, and a selection of steel profiles, including bracket frames and precision-formed reinforcement profiles designed for integration with panel grooves.

For seamless roof installation, the panels are positioned with a continuous lateral overlap. A trapezoidal ridge cap, designed for seamless integration with trapezoidal profile panels, serves as a complementary accessory within the product range. Standard panels feature heat-sealed edges to prevent the infiltration of dust and debris into their internal cellular structure

Five-wall polycarbonate 20 mm – Arco Plus Super 1000:

The specifications and description of the five-wall polycarbonate ArcoPlus Super 1000 are identical to those of the three-wall polycarbonate ArcoPlus Super 1000, with the distinction lying in their technical properties and performance values, which are detailed below.

Production standards
Thickness	20 mm
Profile height	80 mm
Structure	Five-wall
Effective length	1000 mm
Available color	Transparent

Technical specifications

Thermal insulation level

1.8 W/m2K

Soundproofing capacity

18 dB

Coefficient of linear thermal expansion

0.065 mm/m°C

Temperature range

-40°C / +120°C

UV protection

Coextrusion

Reaction to fire EN 13501-1

EuroClass Bs1d0

Resistance to sudden impact

1.200 Joule

Price of three-wall and five-wall polycarbonates

Borjpooshesh Apadana Manufacturing and Engineering Company utilizes state-of-the-art production technologies and the expertise of its engineering team, combined with high-quality raw materials, to manufacture this product and deliver it to customers at the most competitive price. For order placement and price inquiries regarding three-wall and five-wall polycarbonates, you can contact the sales experts at Borjpooshesh Apadana Manufacturing and Engineering Company. We will be pleased to assist you.

Multi-wall polycarbonate sheets, including the hollow-sheet polycarbonate variant, are available in a diverse range of colors, coatings, and structural configurations. These polycarbonate sheets provide numerous advantages, including a lightweight design, ease of installation, high impact resistance, superior thermal insulation, sustained light transmission, and robust protection against UV radiation and condensation. For instance, in football stadiums, this type of polycarbonate sheet is utilized to facilitate innovative glazing solutions with straightforward installation. Additional benefits of polycarbonate hollow sheets include superior photosynthetic light transmission compared to glass and polyethylene films, high flexibility and adaptability to curved structures, extended service life with UV-resistant properties to prevent yellowing, effective thermal regulation across seasonal variations, protection against thermal shock for plants, cost-effectiveness, and exceptional resistance to moisture. Polycarbonate hollow sheets are available in thicknesses of 6, 8, 10, 12, 14, and 16 mm, with standard dimensions of 6000 mm x 2100 mm.

Polycarbonate hollow sheets are widely utilized in

various applications, including:

Greenhouse roofing systems

Pedestrian overpasses

Industrial enclosures and structural walls in conjunction with insulated sandwich panels

Sports arenas and stadiums

Residential and commercial construction projects

etc.

Technical specifications

UV resistance
The UV-resistant coating on hollow polycarbonate sheets guarantees superior durability and exceptional performance in withstanding harsh environmental conditions. This advanced protective coating prevents discoloration of sensitive materials, such as fabrics or other organic substances, placed beneath or behind hollow polycarbonate sheets in settings like factory warehouses, museums, or shopping centers. The full range of hollow polycarbonate sheets is treated with a proprietary dual-surface coating designed to provide enhanced protection against the damaging effects of ultraviolet (UV) radiation and to ensure superior resistance to natural outdoor weathering.

Impact Resistance:

Hollow polycarbonate sheets demonstrate superior impact resistance across an extensive temperature range, from -40°C to +120°C, while maintaining their structural integrity even after prolonged exposure to outdoor environmental conditions.

Fire Test Performance

According to laboratory tests, the hollow polycarbonate sheet demonstrates exceptional flame resistance and exhibits excellent thermal stability.

Thermal insulation

benefits from the multi-wall structure of the hollow polycarbonate sheet, offering substantial advantages. Its hollow design not only enhances insulation but also significantly reduces thermal loss when compared to single-glazed glass.

Noise insulation

The soundproofing capabilities of a material are primarily determined by its density and rigidity. Based on laboratory sound testing, hollow polycarbonate sheets offer effective insulation, achieving a maximum sound reduction of 24 dB.

Technical specifications of hollow polycarbonate sheets

Technical specifications
Light transmission rate	88%	Tensile strength	Mpa > 60
Density	1/2 g/cm³	Flexural strength	N/mm² > 95
Coefficient of thermal expansion	6.5 x 10E-5 m/m*C	Young’s modulus	Mpa 2400 – 2350
Temperature service range	-40°C to +120°C	Heat deflection temperature	°C > 135
Thermal conductivity	0/2 W/m°C	Vicat softening temperature	°C > 145
Water absorption (after storage in standard conditions 23°C/50%RH)	0/15 %	Tensile strength at yield	MPa >60

Price of multi-wall hollow sheet polycarbonate

Borj pooshesh Apadana Manufacturing and Engineering Company utilizes state-of-the-art production technologies and the expertise of its engineering team, combined with high-quality raw materials, to manufacture this product and deliver it to customers at the most competitive price. For order placement and price inquiries regarding hollow sheet three-wall polycarbonate, you can contact the sales experts at Borjpooshesh Apadana Manufacturing and Engineering Company. We will be pleased to assist you.

Three-wall honeycomb polycarbonate

Borjpooshesh Apadana Manufacturing and Engineering Company utilizes state-of-the-art production technologies and the expertise of its engineering team, combined with high-quality raw materials, to manufacture this product and deliver it to customers at the most competitive price. For order placement and price inquiries regarding three-wall honeycomb polycarbonates, you can contact the sales experts at Borjpooshesh Apadana Manufacturing and Engineering Company. We will be pleased to assist you

Three-wall honeycomb polycarbonate

Technical specifications

Density

1/2 g/cm³

Impact resistance

j/m 850

Tensile strength

N/mm² 100

Light transmission percentage

25 % – 92 %

Tensile strength at yield

MPa >65

Water absorption percentage

0/15 %

Elongation at yield

>100 %

Noise reduction rating

23 – 34 dB

Young modulus

Mpa 2400

Coefficient of thermal expansion

0/065 mm/mC°

Heat transfer coefficient

2/3 – 3/9 w/mC°

Specific heat

1/17 Kj/kg k

Trapezoidal and sinusoidal polycarbonate:

Sinusoidal or trapezoidal polycarbonate features a microporous structure and is available in various profiles. It is designed for applications such as roof skylights, wall cladding, transparent roofing, and integration with roofing sheets and insulated panels. The versatility of these products enables the construction of roof skylights, gutter lines, and inner-layer shading systems. Sinusoidal and trapezoidal polycarbonate sheets offer exceptional seismic resistance. Sinusoidal and trapezoidal polycarbonate sheets are manufactured in a range of thicknesses and multi-layered configurations. Sinusoidal polycarbonate sheets are lightweight, transparent, and highly resistant to harsh weather conditions, including storms and hail. Due to their lightweight nature, both sinusoidal and trapezoidal polycarbonate sheets can be easily installed on various structural frameworks while offering exceptional durability and strength.

Sinusoidal and trapezoidal polycarbonate sheets are utilized in industrial facilities and warehouses to enhance natural lighting and improve energy efficiency. Sinusoidal and trapezoidal polycarbonate sheets are an optimal solution for skylights in industrial facilities, retail spaces, manufacturing plants, warehouses, public parking structures, and sports complexes. In addition to their durability, lightweight construction, and ease of installation, these sheets offer a cost-effective and energy-efficient option for a wide range of applications. Incorporating sinusoidal polycarbonate sheets in the roofing of retail spaces, manufacturing facilities, warehouses, public parking areas, and similar structures not only reduces lighting expenses but also helps maintain a balanced indoor temperature. Additionally, the availability of these sheets in a wide range of colors enhances the aesthetic appeal of the environment.

Trapezoidal and sinusoidal polycarbonate:

Technical specifications of trapezoidal and sinusoidal polycarbonate

Technical specifications of trapezoidal polycarbonate sheets
Thickness	4 – 6 mm
Sheet width	1055 mm
Effective width	955 mm
Sheet length	6 – 12 m
Rib height	22 mm
Rib width	27 mm
Rib pitch	78 mm
	85% transparent – 70% translucent
U-Value (W/M²K)	Thickness	4mm	4/1 3/5
		6mm
Color	Standard colors
UV	50-micron single-sided coating
Impact resistance	200x stronger than glass
Coefficient of thermal expansion	0/065 mm/mC°
Operating ambient temperature	-40°C to +120°C

Technical specifications of sinusoidal polycarbonate sheets
Thickness	4 – 6 mm
Sheet width	1055 mm
Effective width	955 mm
Sheet length	6 – 12 m
Rib height	22 mm
Rib width	27 mm
Rib pitch	78 mm
Light transmission percentage	85% transparent – 70% translucent
U-Value (W/M²K)	Thickness	4mm	4/1 3/5
		6mm
Color	Standard colors
UV	0-micron single-sided coating
Impact resistance	200x stronger than glass
Coefficient of thermal expansion	0/065 mm/mC°
Operating ambient temperature	-40°C to +120°C

Price of trapezoidal and sinusoidal polycarbonate

Borj pooshesh Apadana Manufacturing and Engineering Company utilizes state-of-the-art production technologies and the expertise of its engineering team, combined with high-quality raw materials, to manufacture this product and deliver it to customers at the most competitive price. For order placement and price inquiries regarding trapezoidal and sinusoidal polycarbonates, you can contact the sales experts at Borj pooshesh Apadana Manufacturing and Engineering Company. We will be pleased to assist you.